Charging Systems / Diagnostic guide

AC CHARGING DIAGNOSIS.

Separate EVSE supply, pilot/proximity communication, inlet hardware and onboard conversion.

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⚠ TRAINING BOUNDARY

Use this guide to organize evidence. Vehicle-specific high-voltage access, measurements and component isolation require OEM procedures, appropriate qualifications, rated PPE and approved test equipment.

GUIDE PURPOSE

Diagnose the system—not one isolated value.

Confirm vehicle state, operating conditions and the full DTC record before clearing evidence or opening the high-voltage system.

01 / HOW IT WORKS

Theory and operation

During AC charging the EVSE supplies AC and the onboard charger converts it to DC; pilot duty and vehicle limits determine available current.

02 / WHAT TO CAPTURE

Diagnostic evidence

Check source rating, pilot/proximity status, inlet temperature, lock state, OBC request/output, contactors, isolation and thermal limits.

03 / TEST STRATEGY

Safe diagnostic path

Prove the EVSE with approved equipment or another known-compatible source, then follow the signal path into the vehicle.

04 / STOP CONDITION

Boundary and common error

Do not probe mains or control-pilot circuits with unapproved equipment or infer compatibility from connector fit alone.

OEM DATA SETS THE LIMIT

Specifications, connector access, disable sequences, wait times and allowable tests vary by model and voltage architecture.

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